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A faulty gear indicator / neutral switch (potentiometer) is suspected when:
- no gear or neutral indicator is visible on the dash display,
- no neutral green light or some gears fail to display,
- the wrong gear is indicated
These faults may be intermittent or permanent. It is advised that you first check the electrical connector for corrosion, clean it and apply some dielectric grease before re-connection.
You may also have problems with the bike not starting as the gear position switch / potentiometer may well be sending an 'in gear' signal to the bike's ECU even though the bike is in neutral (you can get round this by starting the bike with the side stand up and the clutch lever pulled in).
In general these issues are a nuisance only however it is possible for the neutral green light to show when the bike is still in gear - a clearly hazardous situation.
The faulty switch is a fairly common issue with the BMW R1200GS and other BMW R1200 series motorcycles.
The gear position indicator switch (potentiometer) is mounted to the back of the gearbox with the electrical connector and switch.
Removing gearbox potentiometer
- Disconnect plug of gearbox potentiometer
- Release the cable from the cable clips
- Remove screws from the gearbox potentiometer
- Remove the gearbox potentiometer, noting the O-ring position
Installing gearbox potentiometer
- Install the gearbox potentiometer, noting the O-ring position
- Install screws
- Tightening torques of potentiometer to gearbox - Bolts/screws 2 x (M6 x 25)- torque 9 Nm
- Connect plug to the gearbox potentiometer
- Clip the cable into the cable clips
EME
Part Number |
TRSwitch250 |
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BMW-Part Number |
23 00 8 358 250 |
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Model |
Year |
Application |
F BIKE MODELS |
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F650GS(K72) (K72) |
10/06-06/12 ECE |
6-SPEED TRANSMISSION SHIFT COMPONENTS |
F650GS(K72) 09+ (K72) |
11/06-06/12 USA |
6-SPEED TRANSMISSION SHIFT COMPONENTS |
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F800GS 08 (K72) |
10/06-06/12 ECE |
6-SPEED TRANSMISSION SHIFT COMPONENTS |
F800GS 08 (K72) |
11/06-05/12 USA |
6-SPEED TRANSMISSION SHIFT COMPONENTS |
F800S (K71) |
12/04-05/10 ECE |
6-SPEED TRANSMISSION SHIFT COMPONENTS |
F800S (K71) |
12/04-01/08 USA |
6-SPEED TRANSMISSION SHIFT COMPONENTS |
F800ST (K71) |
12/04-07/12 ECE |
6-SPEED TRANSMISSION SHIFT COMPONENTS |
F800ST (K71) |
12/04-07/12 USA |
6-SPEED TRANSMISSION SHIFT COMPONENTS |
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K BIKE MODELS |
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K1200GT (K44) |
11/04-09/08 ECE |
SHIFT CONTROL HOUSING COVER |
K1200GT 06-08 (K44) |
11/04-09/08 USA |
SHIFT CONTROL HOUSING COVER |
K1200R (K43) |
03/04-08/08 ECE |
MANUAL TRANSMISSION |
K1200R (K43) |
04/04-07/08 USA |
MANUAL TRANSMISSION |
K1200S (K40) |
04/03-08/08 ECE |
MANUAL TRANSMISSION |
K1200S (K40) |
04/03-08/08 USA |
MANUAL TRANSMISSION |
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HEXHEAD MODELS |
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HP2 Enduro (K25H) |
08/04-08/06 ECE |
MANUAL TRANSMISSION |
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R1200GS (K25) |
12/02-10/07 ECE |
MANUAL TRANSMISSION |
R1200GS 05-07 (K25) |
03/03-09/07 USA |
MANUAL TRANSMISSION |
R1200RT (K26) |
11/03-11/09 ECE |
MANUAL TRANSMISSION |
R1200RT 05-09 (K26) |
11/03-09/09 USA |
MANUAL TRANSMISSION |
R1200S (K29) |
11/04-09/06 USA |
MANUAL TRANSMISSION |
R1200ST (K28) |
05/03-11/07 ECE |
MANUAL TRANSMISSION |
R1200ST (K28) |
06/03-06/07 USA |
MANUAL TRANSMISSION |
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Related Products |
Oil Leveling Switch - BMW Hexhead; 13 62 7 673 502 / BMW
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Transmission Switch - BMW F Bike, HP2, K Bike, Hexhead; 23 00 7 711 960, 23 00 7 711 960 / BMW
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Gearbox Oil Seal on Gear Position Switch - BMW K Bike, Hexhead, Oilhead; 23 12 2 330 141, 23 12 2 332 884, 23 12 1 451 157 / EnDuraLast
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Oxygen Sensor - BMW F650, F800, HP2, K1200, K1300; 11 78 7 672 785 / NTK
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